High quality Mitsubishi Control System T Type Baby Diaper Machine 500PCS/Min Ready Stock New Machine with Cheapest Price Multifunctional Baby Diaper Machine

• Customization: Available
• After-sales Service: Lifetime Free Online Technical Support
• Warranty: 1 Year
• Model NO.: JS-TD
• Product Object: Infant
• Designed Speed: 450PCS/Min
• Production Speed: ＞400pcs/min
• Computer Control Panel: Computer Control Panel
• Product Specification: All Size
• Automatic Grade: Full Automatic
• Certification: CE
• Condition: New
• Delivery Time: 65 Days
• Customizes: Yes
• Multifunctional: Baby Diaper & Adult Diaper
• Logo: Option
• Transport Package: Wood Case Packing
• Specification: 200CBM
• Trademark: CHIPBEST
• Origin: Dongguan, China
• HS Code: 8441809000
• Production Capacity: 400-500PCS/Min
• Package Size: 1000.00cm * 750.00cm * 500.00cm
• Package Gross Weight: 35000.000kg

Product Description

TECHNICAL SPECIFICATIONS

 

MachineModel:JS-TD

 

Full-Servo Elastic Ear T-shape Baby Diaper Production Line(Zero waste), Mitsubishi control system, this machine can do: T-shaped baby diapers, adult diapers, sanitary napkins. It is a multi-functional machine. Speed: 400-500pcs/min.

 

1. Main Parameter :
   1. Design speed: 500pcs/min (Size M)
2. Stable speed: 400 Pcs/Min (Size M)
3. Defective rate: ≤3%( Excluded the defectives from raw materials, glue applicators and splicing reasons)
4. Work efficiency: ≥85%
5. Passing rate: ≥ 97%
6. Power Supply: 3 phase, 5 wires (380V, 50 Hz)
7. Compressed Air Supply: 0.6~0.8Mpa
8. Installation Power Capacity:about 280KW(Final confirmation according to the machine design)
9. Weight:35 Tons approximately
10. Machine Direction: It's depend on client's final decision
11. Machine Color:Depend on client's final decision
12. Prodcut Type:S, M, L, XL Elastic Ear T-shape Baby Diaper Diaper
13. Machine Size:30.0m x 7.5m x 5.0m(L x W x H)

S size(L x W):390 x 220; (L x W):300 x 105 M size(L x W):450 x 220; (L x W):360 x 110 L size(L x W):500 x 220; (L x W):400 x 110 XL size(L x W):530 x 220; (L x W):450 x 110
 

1. Fluff core structure :
   1. continuous forming by drummer, then the core is wrapped by nonwovens and cut by flat cutter, ADL(short cut) cover on the core;
2. Bottom layer: composed by Back sheet NW. and PE lamination online glue;
3. 1. Cuff structure: Cuff NW. after slit fold and wraps Cuff elastic (2+2), then laminate with Top sheet by glue to make Cuff structure, Ends and Sides to be fixed by glue and heating.
4. 1. Waist structure: The elastic material short cut and transfer to back sheet by guiding wheel and laminate with top sheet NW.
5. 1. Elastic four ears: front two ears are made of no elastic NW, and back two ears are made of elastic NW, the elastic ears laminated with hook.

Referencce picture

 

1. Products Structure: Side leakage protest Cuff NW, Top sheet NW, ADL, core wrap Tissue, Fluff + SAP, Back sheet, Back sheet NW., Frontal tape (Loop), Side tape (Hook), PE Waist band, Front ear NW, Elastic Back Ears NW. and Cuff &leg elastic.
2. Brief Introduction and Main Features :
3. Machine frame is made by Square steel, the panel is processed to standard dimension of 30mm thickness with six-sided by CNC machine, to make sure the assembling verticality and accuracy. Modular design, standardized frame,

convenient to transport,easy to upgrade and maintenance in future; Multi-layer paint is adopted to avoid rust and peel.

1. Drum former :
   1. The fluff core is forming by single continuous drummer.
2. Fluff distributed evenly in divided zones mix with SAP completely.
3. Brush roll outside of drum clean up the redundant fluff to ensure uniformly of the core;
4. Install negative pressure meter in the drummer.
5. Drummer quantity: as final design.
6. High speed cell mill (MingHai Brand):
   1. Saw mill type, which is suit for pulp Mullen ≤1100Kpa;
7. Max pulp width 500mm is accepted and mill capacity is 600kg/h

(according to the final design), can crush Untreated, Semi-treated and Treated Pulp;
500mm,600 kg/h(),,,;

1. Servo motor control for pulp feeding and fluff weight can be adjusted according to actual requirements within arranged scope.
2. SAP applicator :
   1. Dosing capacity: 3~13g/pcs
3. SAP is less quantity at the top layer of core, and full mixed Pulp at the middle layer, no SAP at the bottom layer.
4. SAP dosing quantity can be setup on the touch screen and servo motor control the dosing quantity, SAP and Pulp ratio of 1: 1.2 in single product;
5. When SAP in the applicator is lower than the minimum position of the tank and touch the sensor, it will be automatically self-feeding and when it is missing, machine will alarm and stop automatically;
6. The dosing roller is with heating function.
7. With SAP auto suction conveyer; ;
8. Wrapping NW. unwinding unit :
   1. Double air expansion shafts, material roll diameter≤1000mm, core diameter 3"
9. Inverter motor unwinding;
10. Constant tension control, Zero speed automatic splicing;
11. With sensor detection, machine auto alarm and stop when raw material missing or broken;
12. Auto reject for faulty products caused by material joint and number of reject can be setup on touch screen;
13. Install auto web guider.
14. Fluff wrapping unit :
    1. Composed by wrapping wheel, conveyor belt and wrapping board, folding width can be adjusted through adjusting distance of wrapping board.
15. Fluff core is conveyed to pressing unit by the mesh belt and pressurizing by cylinder.
16. Fluff core cutting unit :
    1. Composed by the cutter and anvil, pressurizing by spring and scraping method is adopted to decrease wear of cutter blade and excessive impact to cutter and anvil;
17. Upper R cutter with cleaning roller and sheet, the cutting blade and anvil adopt to high speed alloy steel.
18. ADL NW. unwinding unit :
    1. Double air expansion shafts, material roll diameter≤1000mm, core diameter 3"
19. Inverter motor unwinding;
20. Constant tension control, Zero speed automatic splicing;
21. With sensor detection, machine auto alarm and stop when raw material missing or broken;
22. Auto reject for faulty products caused by material joint and number of reject can be setup on touch screen;
23. Install auto web guider.