Chipbest Full Automatic Waste Lithium Battery Crushing And Powder Recycling Equipment
The battery recycling equipment is used to separate and extract aluminum, lithium, iron, copper, graphite, diaphragm and other materials from waste batteries to achieve the goal of material recovery and reuse.Full automatic with high capacity!
Main Product Introduction
1.Storage silo
Function: As the first step of the equipment, it plays a continuous role in supplying materials and storing them.
Size of feed inlet:2200mm- 1800mm ;
body material:/ Carbon steel/thickness 6mm
Sealing device: half shield sealing.
2. Crusher
The crusher adopts a hammer type , and under high-speed drive, the hammer head on the main rotor alternately strikes the material entering the machine , tearing the material to a suitable size for sorting. The main shaft of the crusher is made of heat-treated alloy steel, which has the advantages of high strength, good toughness, and low deformation , ensuring that the equipment can operate under high load for a long time and effectively improving the safety factor; All vulnerable parts are strictly produced in accordance with ISO standards, ensuring that all vulnerable parts can be quickly replaced. The main shaft is equipped with a heavy-duty flywheel as an energy storage component , which can effectively reduce the impact of stalling on the motor during the main shaft crushing , increase inertia (rotational inertia), and reduce energy consumption. The main shaft is calibrated for precise dynamic balance to ensure stable equipment operation and reduce overall vibration; The main engine bearing box adopts a water-cooled through type shaft box to better protect the bearings and ensure that they are not burnt out during high-speed operation. The main engine adopts a four corner damping method to reduce the vibration generated during operation. The main engine adopts full hydraulic opening to reduce the burden on workers during maintenance. The bearing seat of the crusher adopts an integral structure, and the material has undergone stress relief treatment , and after processing , there is basically no deformation protection.
Tool material: alloy steel
Screen material: 304 stainless steel
Crushing size: 5mm- 8mm
Speed: 2800min
Powder removal rate: 80%
Power:55kw
3. Airflow Feeding Machine
The feeding machine adopts a fully enclosed pipeline operation. After the raw materials are crushed by the crusher, a large amount of dust is generated. Using ordinary feeding equipment without sealing can cause dust pollution to the environment. This feeding system solves this problem.
Components: Cyclone inclined feeder, fan off, rack, pipeline.
4.Rotary Sieve
The self-cleaning cage drum screening machine uses a gearbox type deceleration system to rotate the center separation cylinder of the equipment reasonably. The center separation cylinder is a screen composed of several circular flat steel rings, and the installation of the center separation cylinder is inclined to the ground surface. During operation, materials enter the screen from the upper end of the center separation cylinder.
During the rotation of the separation cylinder, fine materials are separated from top to bottom through the screen spacing composed of circular flat steel rings.The coarse material is discharged from the lower end of the separation cylinder and enters the crusher. The equipment is equipped with a plate type automatic cleaning mechanism.
During the separation process, the cleaning mechanism continuously "sorts" the screen body through the relative movement between the cleaning mechanism and the screen body, ensuring that the screen body remains clean throughout the entire working process and will not affect the screening efficiency due to clogging of the screen holes. The entire drum adopts a 6-square design, and the screen mesh is distributed in a long square shape on the entire drum. This equipment can better replace the screen mesh.
5.Cyclone unloader+ Turn off the fan +Pipeline+Rack
Separation effect of cyclone separators: under the design pressure and gas volume conditions, can remove more than 10 μm of solid particles. At the operating point, the separation efficiency is 99% , and in the operating point ± 15% range, the separation efficiency is 97% , half of the cyclone unloader with the extraction of C discharge.
6.Magnetic Separator
From the drum screen out of the raw materials containing iron shell, stainless steel and other magnetic materials, into the range of magnetic separators to magnetic materials for separation. When the granular material passes through the permanent magnet self-discharge iron directly below the square, the ferromagnetic impurity mixed in the material is about 0.5% . 1-0.36 kg is sucked up, as the belt on the iron remover keeps running, when the ferromagnetic material adsorbed on it passes through the non-magnetic area, it is scraped off by the iron piece on the belt and thrown into the iron collector, thus achieving the goal of continuous automatic iron removal.
Magnetic requirement: : 5400 Gauss
Magnetic area: 1 square meter
Power:2 .2kw
7. Multifunctional Sorting System ( Impurity Sorting Machine)
This equipment has functions such as negative pressure air regulation system, air circulation air recycling system, sealing and sealing system, and closed air discharge system. Thus achieving the separation and sorting of 1 iron, 2 plastic diaphragms, 3 copper block aluminum block stainless steel shells , and 4 positive and negative electrode sheets.
8. Conveyor
This conveyor is a continuous conveyor that consists of a circular conveyor belt as a traction and load-bearing component, which is bypassed and tensioned on the front and rear rollers. The continuous movement of the conveyor belt completes the conveying task.
9. 2 -Pole Crusher
The crusher adopts a hammer type, and under high-speed drive, the hammer head on the main rotor alternately strikes the material entering the machine , tearing the material to a suitable size for sorting.
The main shaft of the crusher is made of heat-treated alloy steel, which has the advantages of high strength , good toughness , and low deformation, ensuring that the equipment can operate under high load for a long time and effectively improving the safety factor; All vulnerable parts are strictly produced in accordance with ISO standards, ensuring that all vulnerable parts can be quickly replaced. The main shaft is equipped with a heavy-duty flywheel as an energy storage component , which can effectively reduce the impact of stalling on the motor during the main shaft crushing, increase inertia ( rotational inertia) , and reduce energy consumption. The main shaft is calibrated for precise dynamic balance to ensure stable equipment operation and reduce overall vibration; The main engine bearing box adopts a water-cooled through type shaft box to better protect the bearings and ensure that they are not burnt out during high-speed operation. The main engine adopts a four corner damping method to reduce the vibration generated during operation. The main engine adopts full hydraulic opening to reduce the burden on workers during maintenance.
Tool material:Alloy steel
Screen material: 304 stainless steel
Crushing size: 5mm- 8mm
Speed: 2200/min
Powder removal rate: 15%
Power:45kw
10. Circular Vibrating Screen ( Ultrasonic)
The vibrating screen uses a vibrating motor as the vibration source, causing the material to be thrown up on the screen and move forward in a circular motion. The material evenly enters the feeding port of the screening machine from the feeder, and through multiple layers of screens , several specifications of the above and below screens are produced, which are discharged from their respective outlets. It has a low energy consumption, high output , simple structure , easy maintenance , fully enclosed structure , no dust overflow, automatic discharge, and is more suitable for assembly line operations. The materials crushed by a 2-pole crusher evenly fall into the vibrating screen, and the black powder that has not been screened in the front section is screened again for powder removal.
Screen material: 304 stainless steel
Number of sieve layers: 2
Number of sieve mesh: 8 mesh/ 140 mesh
11.Pulse Dust Collector
Pulse dust collector refers to the method of collecting dust containing gas into the dust collector and controlling the injection of compressed air through a pulse control instrument to remove the dust attached to the filter bag; The gas is filtered through a cloth bag and discharged into the atmosphere
12. Grinder
The selected lithium battery positive and negative electrode crushing materials are fed into the system. The system is designed with multiple rows of blade friction, which generates strong air flow during high-speed operation, causing the materials to collide and rub with each other, causing the positive and negative electrode powder on the positive and negative electrode plates to detach from the metal foil. The detached copper and aluminum naturally form circular small particles, with a larger proportion of copper, a smaller proportion of aluminum, and a smaller proportion of plastic with better flexibility, Plastic materials should not be damaged during friction inside the machine, so that the materials are basically intact. The lack of a screen at the back of the device ensures the smoothness of large plastic materials. And the rotational speed can be adjusted to adjust the particle size of the material. The system is equipped with an automatic water cooling system, a nitrogen protection system, and multiple sets of water-cooled cyclone aggregate systems. The high- speed friction decomposition system almost recycles wind, achieving wind recycling and reducing exhaust emissions, as well as reducing power consumption. Thus achieving the separation of positive and negative electrode plates and positive and negative electrode powder, as well as the separation of plastic materials. To achieve a separation rate of over 98% between copper aluminum and positive and negative electrode powder.
13. Integrated Material Receiving System
The comprehensive material collection system, also known as the negative pressure vacuum feeding system, can comprehensively collect and unify multiple discharge ports, reducing labor intensity and labor costs, while reducing workshop dust overflow and greatly improving the recovery rate.
Complete Machine Parameter
|
Host technical parameters(TXECHNICAL PARAMETER) |
|
1 |
Processing diameter |
Lithium batteries of different specifications |
|
2
|
Overall dimension (LXWXH) |
Length 38m* Width 8m*Heigh 6.5 m |
|
3 |
Machine weight |
Around 50000kg |
|
4 |
Motor voltage |
380V/220V |
|
5 |
Output/hour |
1000kg-1500kg |
|
6 |
Motor Power |
360kw |
Packaging & Shipping
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