Customized TV Assembly Production Line Manual Roller Line+Belt Pallet Return Line TV Screen Assembly Machine

• Automation: Automation
• After-sales Service: Lifetime Free Online Technical Support
• Warranty: 1 Year
• Transmission Type: Flexible
• Automatic Production Line: Comprehensive
• Certification: CE, SGS
• Model NO.: JS-TVS
• Flexible Production: Intelligent Manufacturing
• Rhythm: Flow Production Line
• Production Scope: Parts Production Line
• Transport Package: Wood Case Package
• Specification: 60CBM
• Trademark: CHIPBEST
• Origin: Dongguan, China
• Production Capacity: 80 Sets Per Year

Product Description

TV Screen Assembly Production Line 

Layout 

	Main Specifications:
1	Assembly Line Type:	Manual Roller Line+Belt pallet return line
2	Production Line Type
	Manual Roller	Upper Layer
	Belt Type	Down Layer
3	Max Available LCM-TV Sizes:		75"
4	Rated Production Ability:		400		sets/shift*65"
5	Production Line Size:		W1150 (Inner)*H850
6	Rated Length of work position		2000mm
7	Configuration of the assembly line:
8	LCM Assembly Line
	Stainless Steel Roller		59	m

9.Reference Photos

10	Rated Work Positions Arrangement
	Roller Assembly line		26	pos
		Total	26	pos
11	Power Supply:		380V/50Hz;
12	Rated Power Consumption		20KVA
13	Sockets Format		to be confirmed
14	Input Compressed Air		6kg/cm² (0.6MPa)
	Compresed air consumption		0.2-0.3m3/m
15	Main Color:		Alumium /Grey
16	Operation Temperature Range		0ºC to 45ºC
17	Operation Humidity Range		<85%

Equipment Details

Item	Descriptions	Specifications	unit	Qty
2	Main Line
2.1	Roller Line	Dual Layer	m	0
	Upper layer:	Roller-stainless steel	m	59
	Down layer	Belt Conveyer	m	59
	Aluminum Alloy Frame	mainly 4080
	Upper Layer	Stainless Steel Roller
		D=50mm;Width=1150mm;δ=1.5mm
		Roller Distance:200mm
	Down Layer	Belt Conveyer
		Width=600mm;δ=2mm
	LED Lamps	16W/White Color
	LED Lamps Installation	Hanging
	ESD Discharge Guide
	Power Cable Through
	Power Supply Sockets
	Tools Suspension System;
	Work Guide Suspension System;
	Dust-prevent processing;
	Material Boxes
2.2	Drive System:	Down layer belt line	set	3
		Glue machine& OCLoader	set	6
		Inverter	set	6
	Branded Motor;
	Power Drive Parts
	Gear Unit
	Control System;
	Steel Frame;
	Drive Chain
	Tensioner device;
	Safety Protection

Photo for reference
 

Item	Descriptions	Specifications	unit	Qty
2.3	Vertical lift	75"/Big size	set	2
	Electric-compressed air -Drive
	Safety Protection
	Cylinder+Chain lift
	Cyling Time≤20s
	Auto Input/Output Unit
	Emergency Stop
	Size: L1750*W1500*H1350mm
	Gross Weight:150kgs
	High Reliability
2.4B	EPE + ESD Cloth Cover
A	L1000 x W600 x D30	32"	pcs	0
B	L1200 x W750 x D30	40"	pcs	0
C	L1400 x W850x D40	55"	pcs	0
D	L1500 x W900 x D40	60"	pcs	0
E	L1600 x W1000 x D40	65"	pcs	0
F	L1800 x W1150 x (D40+D60*4support)	75"	pcs	36
	ESD
	Surface Resistance:	10^6 Ω to 10^9 Ω
	With TV Fixing Slot

Item	Descriptions	Specifications	unit	Qty
2.5	Control Unit		set	1
	Germany/Japan core components;
	Easy Operation
	PLC Control System;
	Relays;
	Contactors;
	Limit/photoswitches/air
	Electro-magnetic Valves;
	Power Cables;
	Control Cables;
	Software;
	Emergency Stop Control;
	A/V Indicator
	Stainless Steel Cabinets
2.5	Ladder	Stainless Steel w guard	set	1
2.6	Dark Room	L3000xW2500xH2000	set	0
2.7	Belt Balance Adjust Device		set	3