All in One Full Automatic Cup Mask Making Machine

• Customization: Available
• Application: Medical Face Mask
• Automatic Grade: Automatic
• Model NO.: JS-3M1860
• Certification: CE, ISO9001: 2000
• Customized: Customized
• Condition: New
• Capacity Speed: 12-15PCS/Min
• Option: Logo Customized
• Transport Package: Wood Case Packing
• Trademark: Chipbest
• Origin: Dongguan, Guangdong Province
• HS Code: 8449009000
• Production Capacity: 15sets/Momths

Product Description

Automatic ProductionLine  for Cup Mask/DisposableParticulate Respirator

Application:
Fully automatic production line designed for processing Cup style respirators which may
achieve a very close facial fit and meet N95/KN95/FFP2/FFP3 higher levels of filtering efficiency
of airborne particles.

Mask Forming Station

 Full automatic working process for material loading, hot press cup forming, ultrasonic 
Cupcontour welding, Cup waste cut away, and collection of finished cups.
·   Automatic pressor control with guaranteed consistency of cup forming quality.
·   Automatic waste material detaching and collecting after dia cut.
·   With high productitivty of 12 cups per minite.
·   With 10 inches color computer operation panel.
·   The total power of Cup forming station is 9.5kw.
·   The machine equipped with emergency stops.
·   Each machine include one Cup mold, customized mold size and shape is acceptable.

Cup cover production line components
The bridge of the nose.

Mask head fixed.

Coating machine prepleats part.

The sponge part of the mask.

Mask Accessories Making Station 
Automatic cut & weld the alumimum nose clips, with cut size: 90mm(length),
5mm(width), the inner side of the alumimum stip is prepared with pre-attached
adhesive material.
Two  elastic straps staped on masks by steel nails which  helps  provide  a  secure
fixing.(Optional) head elastic straps fixed by welding instead of stapling.
·Pad printing device transfers ink patterns to surface layers of masks with a printing size70mmx70mm fast and high effiency process.
·Automatic hole punching on formed cups for vavled respirators.
·Automatic exhalation valve installation and welding by ultrasoic technology.
·Sponges are installed in line


Mask Parts & Materials List:

Parameter & Configuration:

Main Parameter		Configuration
Model no.	JS-CUP-1860	Servo Motor	XINJE (China)
Product name	Cup  mask	Control System	XINJE
Mask Size	140mm×120mm×50m m (can be  customized)	Ultrasonic Generator	220V, 20kHz, 1.5kW
Speed	12-15  pcs/min	Sensor	Panasonic(Japan)
Material	Non-woven fabric, Melt-blown fabric, Hot air Cotton, Carbon fiber fabric, Mirco filter fabric, etc.	Air Component	SMC(Japan)  AIRTAC(Taiwan)
Layers	3-6	Belt	(Japan)
Hot Pressed CupType	Cup  Type  Can  be  Customized	Main Base	CHIPBEST
Ear Strap Fixed Type	by  Stapling  (Staple  Size:6-7mm  L;  1mm  W), or  by  Ultrasonic  Welding	Cable	IGUS(Germany)  ECHU(China)
Control Panel	10 inches touching screen control  panel	Cable Carrier	THINGET(China)
Air Pressure	0.6MPa	Linear Guide	SILVER(Taiwan)
Power	14.5kW	Caster	GLOBE (China)
Power Supply	380V/50Hz	Ball Screw	HIWIN(Taiwan)
Machine Area	13m  x  2.55m  x  1.8m  (L  x  W  x  H)	Safety Device	SICK(Germany)
Option  Item	Automatic Built-in Option: * Built-in Pad Printing Device  (70x70mm) * Built-in Nose Clip Attaching Station * Elastic Straps Staping Section *Sponging device * Manual pad printing machine (with drying) * Manual feeding double-sided inkjet printer (with drying) * Prefolded section	Manual operation option: * Manual Nose foam fixing machine ( option to add Nose Clip fixing function) * Hole Punching and Exhalation ValveWelding

Packing Size of Equipment