High Accuracy Wave Soldering Machine SMT Automatic Welding Equipment PCB Wave Soldering Machine SMT Solder Wave Machine Lead Free Soldering Machine

• Customization: Available
• After-sales Service: Whole Life Free Online Technical Support
• Condition: New
• Model NO.: JS-QEW-350
• Certification: CE, TUV\SGS\BV
• Warranty: 12 Months
• Automatic Grade: Automatic
• Installation: Vertical
• Product Name: Wave Soldering Machine
• Advantage: High-Efficiency
• Optimal Soldering Speed for PCB: 800-1200mm/Min
• Feature: Simple Operation
• Lead Time: 35-60days
• Transport Package: Standard Export Wooden Box
• Specification: 5*2*2.2m
• Trademark: Chipbest
• Origin: Dongguan
• Production Capacity: 20 Sets/Month
• Package Size: 500.00cm * 200.00cm * 220.00cm
• Package Gross Weight: 1500.000kg

Product Description

High Accuracy Wave Soldering Machine SMT Led Assembly Wave Soldering Machin

 

Overall Parameters
Model	JS-QEW-350	Type of tin furnace	4th generation adjustable energy-saving tin furnace
Adjustable width for PCB boards	Max.50~350	Heating process of tin furnace	Direct-paste matrix three-side heating process, with up to 95% thermal efficiency
Conveyor height for PCB boards	750±50mm	Working temperature	Room temperature to 350ºC, with control precision of ±1-2ºC
Optimal soldering speed for PCB	800-1200mm/Min	Control precision for working temperature	±10
Soldering angle	3 to 7 degrees	Tin height detection	Conductive probe detection
Soldering angle display device	Gravity angle display	Tin feeding	Manual
Height limit for elements	Max.100mm	Temperature control method	P.I.D+SS
Range of wave height	0 to 18mm stable	Overall control method	PLC+ Computer
Number of wave peak	2	Flux capacity	/
Length of preheating zone	2000MM	Flux adding method	(High configuration) Automatic adding through pneumatic pump
Number of preheating zone	Four-step preheating zone with one thermal-compensation zone	Flux flow	5 to 100ml/min
Thermal compensation	High-frequency traceable spotlight for thermal compensation	Spray mode	Instar stepper motor + A-100 nozzle
Power of preheating zone	10KW	Flux recovery	Tray recovery
Preheating zone temperature	Room temperature to 250ºC adjustable	Power source	Three-phase five-wire system 380V
Heating method	Hot air	Total initial power	Max.22kw
Applicable solder type	Lead-free solder /	Normal working power	Approx.3-5kw
Tin furnace power	14kw	Air source	4~7KG/CM2
Solder melting capacity of tin furnace	Approx.480kg	Dimensions	4500*1600*1730
Tin furnace material	Cast iron tin furnace	Weight	Approx.1500kg

Housing Part
Body structure	Streamline housing design; adopt industrial channel steel frames and 2mm thickness steel plate for the housing; adopt six universal wheels on the bottom and six cup feet for positioning (for body level and height adjustment); adopt a lengthened arc tempered glass on the front door for maximum viewing angles
Front door structure	Enclosed transparent tempered glass door with two hydraulic air-spring door brace rods to ensure the largest working and maintenance space
Rear door structure	Magnet detachable structure with handcuffs for the largest maintenance space
Top part structure	A set of anti-explosion lighting
Surface treatment	The overall color is milky (frame of the glass door is azure)

Spray Party
Nozzle	The spray range is 20 to 65mm adjustable sector; nozzle height is 50 to 80mm adjustable; maximum flow 60ml / min
Air system	Adopting imported filters, control valves and pipe joints; digital air pressure display. Spray air tube uses acid and alkali resistant and corrosion resistant SMC product
Spray nozzle mobile system	The system is driven by stepper motors and intelligently controlled by a Mitsubishi PLC; it adopts limiting proximity switch and on-board light sensors for composite control; it applies automatic detection of the speed and width of PCB board before spraying.
Flux recovery system	Apply a stainless steel bending-formation tray under the nozzle to collect waste water and flux; it can be draw out and cleaned at any time
Flux exhausting and filtering system	Exhausting system: Use stainless steel bracket and double filter screens and recover as much flux as possible by utilizing the fluid characteristics
Isolating air curtain	Use air pressure knife to blow the excess flux into the recovery box and prevent it from entering the preheating zone. This can ensure production safety.
Spray box structure	All stainless steel design for convenient cleaning and maintenance. High corrosion resistance and durability

Preheating Part
Four-step preheating zone	2000mm four-step independent temperature-control preheating zone can provide enough preheating and adjustment space and deal with some larger PCBs or more complicated product; it is compatible with solid-residual or no-washing rosin-type flux; it can reduce the thermal shock of PCBs and realize even heating, to promote the production efficiency.
Temperature control method	Mitsubishi temperature collecting module and PID temperature controller are precise and reliable; imported thermocouple detection system is capable of thermocouple abnormality warning.
Heating component	The Taiwan Taizhan heating unit features rapid heating, long service life and small thermal inertia; it can heat the working space evenly.
Preheating power	Total power 22kw
Installation mode	The preheating system adopts drawer-type modular design, which is easy to maintain and clean.
Cover of preheating box	It adopts an arc and streamline design with imported CSR high-density rock wool applied to the inner side to enhance the insulation effect. The front part has an observation window to monitor the whole process.

Conveyor Part
High strength wear-resistant guide rail	Special designed Ktaiel aluminum guide rail adopts heat-resistant, wear-resistant material with special telescopic thermal compensation design to prevent from deformation and dropping off
Parallelism of guide rail	Two-point synchronous guide rail width adjusting system contains worm gears, worm and high-precision screw rods to adjust the width; accuracy of adjustment is less than 0.2mm; with six supporting points, the guide rail can keep parallel without uneven width; the entire guide rail can be installed without truncation (with goniometer)
Width adjusting method	Manual adjustment
Double-hook claw for transfer	Special designed Ktaiel double-hook claw (no deformation, no tin sticking) can handle boards with 2.5mm or less width (board feeding adopts synchronous chain-type docking)
Minimum unit for C / V speed setting	Minimum unit 1mm/min 0-1800mm/min
C / V speed deviation range	Electronic closed-loop control within 0-10mm/min
Chain tensioning devise	Chain tensioning adjustment
Conveyor motor	Taiwan TCG 90W inverter motor with load limiter to protect it from overload

Tin Furnace Part
Tin furnace features	Special designed wetting nozzle (50 to 350mm) and flat wave design; the upward tin feeding mode can reduce the oxidation of the welding point; oxidizing slags are automatically collected for easy maintenance and producing no flying black powder of tin slag
Ultra-low oxidation design	High quality tin furnace with good thermal stability; adopt liquid tin-flow design to reduce the impact oxidation of solder The wave peak can be adjusted according to the width of PCBs, which can greatly reduce the oxidation of solder when welding small PCBs
Economic operation	Use PLC and photoelectric switches to control spray and wave inception features and reduce unnecessary waste
Movement of tin furnace	Electric
Adjustable height of tin wave	0-12mm
Wave motor	Taiwan TCG high temperature inverter motor can precisely control the height of tin wave through digital regulation
Heating component	The Taiwan imported dry-burning resistant stainless steel heating tube has a long service life; external matrix heating system can work precisely by separating the upper and lower layers of the tin furnace; no blasting tin and multiple reinforced ribs to prevent deformation. 40% energy saving means that about 30KWH electricity can be saved every day.

Cooling System
Cooling method	Use three axial flow fans to blow upward for cooling, and this can significantly alleviate the generation of cavitation during the eutectic of lead-free solder and reduce the stripping of soldering pads

 

Automatic Claw Washing Device

The imported high quality micro anti-corrosion chemical pump can automatically wash chain claws from both sides using propyl alcohol in a cyclic cleaning manner.

 

Control Software System

★ Automatic fault warning function: thermocouple abnormality warning function for too high or too low temperature; it can stop heating when the preheating system or tin furnace fails

★ It can separately control the preheating temperature, tin furnace temperature, spray operation, and forced cooling

★ One-week time setting (it can handle the time setting of startup & shutdown for three times a day, seven days a week)

★ There are two emergency stop buttons at the front and rear parts of the machine; Please use them in case of emergencies.

FAQ

Q: What we can do for you?
A: One-stop SMT Solution Supplier; Reliable SMT Partner

Q: Are you a trade company or manufacturer?
A: Full SMT machines maufacturer for smt line in China; OEM & ODM service are available.

Q: What is your delivery date?
A: About 35-60 days after receipt of payment.

Q: What is your payment terms?
A: 50% deposit in advance and 50% balance before shipment.

Q: What your main customers?
A: Huawei, Foxconn, Vtech, Sumida, Kemet, Vishay, Bosch, Canon, Jabil etc.

Q: Why choose you?
A: Leading SMT Supplier in China; Professional Supplier on Alibaba;
Trade assurance to USD 560,000+; Professional after-sales service team.