Full Servo Lady Sanitary Napkin Machine Full Automatic Feminine Hygiene Pads Making Machine with Online Packaging 1000PCS/Min

• Customization: Available
• Warranty: 1 Year
• Type: Drum Type
• Model NO.: JS-DWJ
• Real Running speed: ＞800PCS/min
• Automatic Grade: Automatic
• Certification: CE
• After-sales Service: Lifetime Free Online Technical Support
• Delivery Time: 15 Days
• Transport Package: Wood Case Packing
• Specification: 20*2*2.2(L*W*H m)
• Trademark: CHIPBEST
• Origin: Dongguan, China
• HS Code: 8441809000
• Production Capacity: 1000PCS/Min

Product Description

Full Servo Automatic Sanitary Napkin Making Machine
 Technical Specifications And Configuration List
 

I. Technical parameters

Machine Name	Quick And Easy Package Production Line
Model	JS-DWJ
Product Size	Mini Pad:185mm Panty Liner : 155mm(see the picture below)
Product Structure	Ultra Thin silk structure; Dust-free paper coated with chopped absorbent paper +ADL straight cutting+bottom film+back release paper
Equipment performance Indicators
Design Speed	1000pcs/min
Produce Speed	>800pcs/min
Qualification Rate	98%(not including glue machine and material change factor)
Operation Rate	85%
Install Capacity	About 150kw (excluding glue machine and air compressor)
Power Supply	380V;50HZ;3 phase

Air Compression	0.6-0.8Mpa,1.2M/min
Weight	About 25-30 Tons (reference only)
Machine Size	20*2*2.2m (for reference, including material discharge conveyor belt)
Machine Color	Whilte

II. Device Configuration And Process Description
1. Machine Frame :
Modular rack with fixed standard size. The wall panel is flat and not easy to deform, and it is welded with rectangular steel. After scraping putty powder, it is treated with high-strength paint.

2. Total Drive:
Full servo control

3. Turning knife rest:
The tool rest adopts high-precision frame tool rest, which has a reasonable, advanced and unique structure. After many times of disassembly, the installation can still keep the original accuracy.

4. Tension control raw material automatic refueling and active uncoiling device: (zero-speed refueling and swinging rod refueling)
Actively uncoil online and control the tension of the following materials: (non-woven fabric, base film,); Each uncoiling device is driven by two servo motors, and uncoiling is realized by a rod-type inflatable shaft. Among the two rolls of raw materials, one material changing device connects the materials and cuts off the roll that is running out. In addition, with a pair of swinging rods,-a measuring device (and a rectifying device as required) forms an unwinding module.

5. Total 9 sets of material rectifiers.

6. Cotton core cutting device: This device is composed of a rotary knife blade which is assembled in the tool holder, and cuts both ends of the cotton core according to the designed shape of the cotton core. Driven by servo motor, the phase can also be adjusted by manual button.

7. Chopping device for absorbent paper: This device cuts the absorbent paper according to the designed length and applies it to an accurate position, which needs to be glued. Driven by servo motor, the phase can also be adjusted by manual button.

8.Guide groove pressing device: This device is composed of electrically heated upper and lower stirrups engraved with the shape of guide groove, and the guide groove is pressed out at the exact position of cotton core according to the product design. Driven by servo motor, the phase can also be adjusted by manual button.

9. Press-and-send device for the peripheral seal: This device is composed of electrically heated upper and lower matte, which is used to press out the product shape and designed pattern. Driven by servo motor, the phase can also be adjusted by manual button.

10. Finished product cutting device: This device is composed of the rotary upper cutter and lower cutter in the tool holder, and cuts the product into its designed shape. Driven by servo motor, the phase can also be adjusted by manual button.

11. Product quality inspection:
1. This system consists of hardware and software. The following parameters are automatically controlled by PLC
2. If the product does not meet the parameters, the defective product will be automatically rejected through the reject door.
3. Product counting function and product spotting function
4, can open 155 pads and 185 mini towels.
5. Each raw material should be driven by rubber silicone transmission wheel.

12. Safety protection device:
1. The emergency stop switch is arranged before and after the equipment. A protective plate is installed at the entrance of the knife swivel.
2. The boot indicator is installed at the top of the equipment, and the glue spraying observation lamp is installed at the operation side.
3. Install alarm bell buttons at the front, middle and back of the machine.
4. The acceptance speed of the equipment is 800 pieces/minute, and the equipment operates by itself, without the need for staff to adjust the machine, and the production can be stable in 10 minutes.

III. Main Component Brand

No.	Component Name	Brand	Place Of Origin
1	10 Inch Touch Screen	Mitsubishi	Japan
2	PLC	Mitsubishi Q6VDVCPU	Japan
3	Frequency Converter	Mitsubishi	Japan
4	Bearing	NSK NTN	Japan
5	Deviation Correcting Device	LIKE	China
6	Temperature Controller	Omron	Japan
7	Detecting element	Panasonic	Japan
8	Pneumatic Component	SUNIX	China
9	Low-voltage Electrical Components	Schneider, Mingwei	France ,Taiwan
10	Conveyer Belt	LIPUDA	Suzhou
11	Synchronous Belt	LIPUDA	Suzhou
12	Mercury ring (conductive ring)	MORCOTAC	America
13	Servo Motor	Mitsubishi	Japan

Noted:
1. Knife material: internal cutter and external cutter material W6, other die material D2.
2. Total number of Mitsubishi servo motors: 43.

                              (L185*W132mm)
                            (L155*W69mm)