Automatic TV Panel Production Line for LED LCD Panel Screen Production

• Customization: Available
• After-sales Service: 7 X 24 Hrs Lifetime Onlie After-Sales Service
• Automation: Automatic, Automation
• Model NO.: SMT-LED TV PL
• Production Scope: Parts Production Line
• Transmission Type: Flexible
• Automatic Production Line: Comprehensive
• Certification: ISO, CE
• Flexible Production: Lean Production
• Rhythm: Flow Production Line
• Warranty: 1 Year
• Transport Package: Standard Export Wooden Case
• Specification: 15 x 1.68 x 1.53 m
• Trademark: Chipbest
• Origin: China
• HS Code: 84799090
• Production Capacity: 20 Sets / Month

Product Description

 Automatic TV Panel Production Line for LED LCD Panel Screen Production

 

 

1	General Specifications
1.1	Max LED TV PCB Size:	460×400 mm
1.2	Rated Mount Speed:	33000CPH
1.3	Product:	LED TV PCB

1.4	SMD Components Available

1.5	Rated TV PCB SMD Components Quantity:
	Rated SMD components on PCB	1000	pcs
1.6	Rated SMD Speed	100000	CPH
1.7	Rated Production Speed	1600-2000	pcs/2 shifts-16hours
1.8	Min SMD Components Size:	0403
1.9	Power Supply	220V/380V	sangle/3 phase
		50	Hz
1.10	Compressed Air System
	Rated Pressure	6	Mpa
	Air Consumption	0.2-0.3	m3/min
	Air Dryer Required
1.11	Customer should prepare screw type compressor and air dryer

2

Layout

3	Reference Photos

 

4	Equipment Details
Items	Descriptions	Qty	unit	Remark	Photos
4.1	Welding Paste Mxier	1	set		Photo for reference
	Applications:For Wedling Paste mixing Power Supply:220V/50HZ
Items	Descriptions	Qty	unit	Remark	Photos
4.2	PCB Loader	1	set		Photo for reference
	Model No:LD-300 PLC control system LED Display Touch Screen Control Self-Diagnosis PCB positioning:        High-accurancy Motor Available PCB size:        Min: 50x50mm        Max: 350x250mm Operating Table Height:       900±20mm PCB Frame Size:       L335*W320*H563mm Auto PCB Frame Replacement Power Supply:        AC:220V-Single Phase       50Hz Compressed air:0.4-0.6Mpa Out size:L1400xW700xH1250mm Gross Weight: PCB Electrostatic Framex3
Items	Descriptions	Qty	unit	Remark	Photos
4.3	Paste Printer	1	set		Photo for reference
	Model No:G5  (Latest Model,higher accurancy)
	High Stability
	Available Screen Frame size (PCB+Frame):
	Min: L370 × W470mm           Max:L737 x W737mm
	Available PCB Size:
	Min:L50 × W50mm                Max:L450 x W350mm
	Available PCB Thickness:
	Min:0.6mm                            Max:14mm
	Available PCB Warpage: 1% (corner-corner)
	Transportation Speed:
	Max:1500mm/s             Adjustable
	Support System:Magnetic Pin Manual Up-down table
	Squeegee Pressure:0~10Kg  (Program Control)
	Clean Mode:Dry/Wet/Vacuum
	View Area: 6.4*4.8mm
	X/Y/θ Adjusting Range:  X/Y:±7mm          θ:±2°
	View System:
	Two channges (Up-Down) Optics Imaging
	Hitachi Camera
	Geometry Matching
	Print Accurancy :±0.025mm
	Repeat Accurancy : ±0.01mm
	Cycle Time ≤7.0S
	Display-control: full color LED screen
	Compressed Air: 4-6Kgf/cm2
	Power Supply:380V 50Hz
	Power  Consumption:2.5KW
	Machine Dimension:L1140×W1400×H1480mm
	Machine Weight:1000Kg
	Windows Platform
	Industry PC Control
Items	Descriptions	Qty	unit	Remark	Photos
4.4	Inspection-Conveyor Unit	3	set		Photo for reference
	Model No:NC-300 E
	Applications:
	Communication between 2 machines
	Photoelectron sensor control,
	Adjust position for PCB checker device
	Available PCB width: 50-350mm
	Easy screen mount;
	Paste quality analysis;
	With Lamp
	Gross Weight:75kgs
	Machine Sizes:L1000*H900mm
Items	Descriptions	Qty	unit	Remark	Photos
4.6	Lead free Reflow Welding Oven	1	set		Photo for reference
	Model No:UMR-102A
	Pressurizing type forced hot air systems
	Direct high temperature motor drive
	Inverter adjusting speed
	The 10 heating zone
	20 heating module  (top 10 /bottom 10 )
	Independent temperature control and switch
	Temperature control range:room temperature -320 ºC
	Precision of temperature control:± 1ºC (static)
	PCB transverse temperature deviation:± 1.5ºC
	Pressurizing type forced air cooling system
	Cooling zoon temperature display
	Sectional type heating function
	Motor Over-heating Alarm
	with the function of analysis, storage,
	Recall of temperature curve
	PC/PLC control;
	Computer self diagnosis
	The built-in computer and transmission with UPS
	Transmission speed:  0.35-1.5m/Min, accuracy of ±2mm/min
	Transport height and direction: 900 ± 20mm
	Chain and conveyor belt(W560mm): Synchronously transmission
	Protection system:over heating;over speed; miss PCB
	Available PCB Width: Min: 50mm     Max:440mm
	Available Component height:Top:Max 30mm/Bottom:Max:20mm
	Manual / automatic rail width adjust
	Flux recycle device;
	Automatic chain lubrication function
	Computer self diagnosis
	Power supply:  AC 3Ф220V 50/60HZ
	Starting power: 78KW             Running power: 14KW
	Compressed Air:Required
	Machine size: L5750*W1430*H1450mm
	Gross Weight:3500kg
4.8	HANWHA COMPONENT PLACER SM481 PLUS	2	set		Photo for reference
	HANWHA COMPONENT PLACER SM481 PLUS
	Include:
	-Ten-Head-Five-Vision component alignment system*1Gantry
	10-axis 5-camera recognition image system*1 cantilever
	-Upward vision camera system for fine pitch component (Option)
	Fixed camera recognition system (optional)
	- Placement Rate/The Best Speed:40,000CPH  (IPC9850)
	-Placement Accuracy/:±40μm@3σ/Chip
	-Component Range/:Max, 0402 Chip ~ 16mm IC(Standard)
	-Board Dimension/:460 (L) x 400 (W) mm
	510 (L) x 460 (W) mm (Option)
	610 (L) x 510 (W) mm (Option)
	740 (L) x 460 (W) mm (Option)
	-Thickness/:0.38~4.2mm
	- IT and Lot Tracking System/(Option)
	-Feeder:Max/. 120 EA (8mm Feeder)
	-Back-up pin Package/ (6 EA)
	-SMEMA Kit
	-Power/:AC 200~415(50/60Hz, 3 Phase), 3.5KVA
	-Air consumption/:160Nl/min
	-Vacum Pump/: 50Nl/min
	-Weight/:1,655 kg
	-Dimension/:1650(L) x 1680(D) x 1530 (H)
	-Standard Nozzle/:
	CN040 x 2 pcs / CN065 x 10 pcs/ CN140 x 2 pcs/ CN220 x 2 pcs / CN400S x 1 pcs
Items	Descriptions	Qty		Remark	Photo for reference
4.9	Feeders:
	8*2mm Feeder	10		Air Drive;Tape
	8*4mm Feeder	60		Air Drive;Tape
	12mm Feeder	10		Air Drive;Tape
	16mm Feeder	5		Air Drive;Tape
	24mm Feeder	3		Air Drive;Tape
	Vibration Feeder	1		Air Drive;Tape
	Feeder Storage Frame	1
4.11	PCB Unloader	1	set
	Model No:UL-300
	PLC control system
	LED Display
	Touch Screen Control
	Self-Diagnosis
	PCB positioning:
	High-accurancy Motor
	Available PCB size:
	Min: 50x50mm
	Max: 350x250mm
	Operating Table Height:
	900±20mm
	PCB Frame Size:
	L335*W320*H563mm
	Auto PCB Frame Replacement
	Power Supply:
	AC:220V-Single Phase
	50Hz
	Compressed air:0.4-0.6Mpa
	Out size:L2040xW700xH1250mm
	Gross Weight:
	PCB Electrostatic Framex3

 

Why Chipbest?

1. Chipbest has owned more than 50 patents and TUV NORD CE certificate.
From 1st generation to 4th generation, Chipbest picks and places machine have gained applause from thousands of electronics hobbyists, start-up owners, lab researchers for its high accuracy, stable performance and affordable price.
 
2. Efficient After Sales Service
Chipbest has 11 after-sales engineers, act as the strong power back supporters to help user in maintenance and technical support. We shall help to provide a solution within 1-2 hours if any questions arise.The after-sales team works both workday and holidays.
 
3. Worldwide Sales Network
Chipbest has more than 35 distributors over the world, for example, India, Netherlands, Russia,USA, Japan, South Korea, Turkey, Brazil, Colombia, Vietnam, Iran,Australia,Chile,Argentina and Taiwan.
All the distributors could provide more professional pre-sales, training and technical support to local customers.
 
4. One Stop SMT Solution
If need related AOI/ loader/ unloader/ reflow oven/ auto stencil printer/ conveyor etc., we can pack them together
 
5.Innovation
6 software engineers,
11 hardware engineers,
7 electronics engineers,
4 testing engineers make sure we can develop a new model in every 1~2 years.
 
6.Production team
115 staff worked in the processes from hardware cutting, assembly, testing to finished goods in warehouse. 100% test from each accessory part to finished machine to keep sure high quality.



About Chipbest

Chipbest is a one-stop automation solution provider of R&D, manufacturing, marketing and service. It has four subsidiaries, namely Chipbest Technology (Dongguan) Co., Ltd.,
Chipbest Automation Technology Nanjing Co., Ltd.,
Chipbest Automation Technology (Shanghai) Co., Ltd. 
and Chipbest (Jinxi) Green Ecological Food & Tourism Co., Ltd. (under preparation).

Our main products include:
1) personal health protection equipment (face mask machine, bed cover machine, shower cap machine, sleeve machine, etc.),
2) nucleic acid (virus) extracting&filling machine,
3) swab packaging machine,
4) automated production equipment for antigen reagent detection kit,
5) automatic assembly equipment for TV sets screen ,
6) condom production equipment,
7) power battery manufacturing equipment, solar photovoltaic equipment (stringer, printing machine, sintering furnace, diffusion furnace, baking furnace),
8) automatic detection equipment for wire solder of solid crystal in the semiconductor field (semiconductor AOI).

Our scope covers major industry sectors like automation equipment manufacturing, rice food and gourmet franchise, animal husbandry, green low-carbon ancient village tourism and rural revitalization etc.

Through continuous research and innovation, Chipbest Technology (Dongguan) Co., Ltd. independently developed 
1) disposable medical flat mask machine, N95 folding mask machine,
2) KF94 (fish-shaped) mask machine,
3) cup-shaped mask machine, bed cover machine,
5) bath cap machine, sleeve machine,
6) condom production equipment,
7) nucleic acid (virus) extracting&filling machine,
8) swab packaging machine,
9) automatic production equipment for antigen reagent detection kits,
10) automatic TV screen assembly equipment,
11) power battery manufacturing equipment, 
12) solar photovoltaic equipment (stringer, printing machine, sintering furnace, diffusion furnace, baking furnace),
13) automatic detection equipment for wire solder of solid crystal in the semiconductor field (semiconductor AOI), etc.

A lot of equipment has been exported to more than 100 countries and regions such as France, Canada, the United States, Turkey, South Korea, Bulgaria, Romania, India, Nepal, Iran, Thailand, etc. Our principle is that the right one is the best. We will provide the most suitable solutions, products and service for the individual needs from different customers all around the world.